Manufacturing Capabilities

 

  • Integrated loose powder filling lines (11) up to 50/min auto powder fillers
  • Citus – Silicone Lipstick Molding
  • Fully validated siemens de-ionized water System, USP 28
  • Cavalla – Italian waffle press
  • Norden – 40/min hot air Tube sealer with heated hopper and agitation
  • Stainless steel personal care tanks 20-500 gallon
  • Personal care piston fillers speed from 10-120 unit/min
  • Ribbon blenders 1-50 ft3 (each blender has a dedicated micro-pulverizer and air filtration system)
  • V-Blender 1-4 ft3
  • Jet mill capable – initial investment approved, currently outsourced until fully implemented into our facility
    • Label speed 0-130/min
    • Shrink banding heat tunnel

 

  • Compounding sizes: 100 – 5500 kilo batches
    • SS/double jacketed vacuum & atmospheric kettles
  • Filling run sizes: 10,000 à10,000,000 pieces
    • Tubes, bottles, jars, tottles
    • Size ranges – 0.17oz to 32oz
    • Specialty airless filling equipment – Valois®
  • Single/Multi head filling equipment
  • Semi/Fully automatic labeling
  • Cello wrap and shrink wrap capabilities
    • Filling capability of up to 85ppm

 

  • De-humidified manufacturing area
    • Blending: Powder mixers, jacketed kettles
    • Tableting: Single station and high speed rotary presses
  • Filling
    • Hot Pour Filling: Tubes, jars, pots, tins, sticks, and molds
    • Powder Filling: Jars, bottles, folding cartons, bags, pails, drums, super-sacks
  • Packaging / Finishing
    • Vertical form, fill and seal pouching
    • Automatic heat sealed tablet wrapping (cello, laminations)
    • Labeling: front, back, top, bottom, spot and wrap
    • Induction sealing for plastic jars and bottles
    • Shrink banding
    • Shrink wrapping
    • Over wrapping boxes
    • Automated reverse tuck box set up
    • Automated cartoning with hot melt sealing

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